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R101 Repair Gear

Page history last edited by Michael 8 years, 5 months ago

back to the Index or to Recon Team R-101

 

tools

#

name

1

wrecking bar, 30"

1

chain hoist (usually attached to engine room overhead), hoist mass 10 kg, capacity 1/2 ton

2

cold hand chisel

1

tube cutter

1

bolt cutter

1

thickness feeler gage

1

fid

1

hand mill file, 6"

1

grease gun

1

ball peen hammer

2

carpenters 7-ounce hammer

1

6 lb sledgehammer

1

hex key set

1

Allen key set

1

oiler

6

paint brushes, various widths

1

paint roller brush

2

paint scrapers

4

pliers, various types

2

steel punches

1

rubber mallet

3

sail needles

1

sewing palm

1

sharpening stone

1

crosscut hand saw

11

screwdrivers, various sizes and types

1

tube flaring tool

1

steel sharpener, 10" blade

1

tin snips, metal cutting

1

tool box

2

T-wrench

1

varnish brush

1

straight vice grip

1

wire brush

1

folding ruler

1

hacksaw

2

"C" clamps

~48

wrenches:  adjustable, socket, hex, combination, open end, etc. etc.

1

electric air compressor with 15.24 m long hose (compressor is "built in" but could be removed)

2

set, welder's apron and helmet

2

pairs of industrial goggles (worn over personal spectacles)

2

welder's industrial goggles

1

tube bender; can handle diameters from  1/4" to 3/4"

1

gasoline blowtorch, with 1 liter tank

1

acetylene gas brazing and soldering set

1

battery charger, for 6 volt to 24 volt lead-acid batteries

1

electric hand drill, 1/4" chuck

1

electric hand drill, 1/2" chuck

1

hand drill

1

upright drill press

1

set of drill bits

2

general purpose first aid kit

1

electric floodlight

1

H-frame hydraulic press, 17-1/2 ton

1

chain hoist: 3/4 ton capacity, 3 meter lift

1

bench grinder

1

Milwaukee angle grinder, aka disc grinder, 11 cm diameter wheel, runs on 13 amp 120 volt AC power. cord 2.5 meter. Mass 3 kg

14

11 cm diameter metal grinding wheel, 0.25 kg each

1

air blow gun/impact wrench, 3/8-18 NPT, with various attachments

1

hydraulic jack, 30 ton capacity

2

hydraulic jack, 12 ton capacity

2

military folding pocket knives

1

engine lathe and accessories

1

milling-grinding-drilling-slotting attachment for lathe

2

metal pails, 13.2 liter capacity

1

universal puller kit, 17-1/2 ton capacity

1

universal puller kit, 30 ton capacity

1

hydraulic pump, air operated

1

portable electric disk sander

2

pairs of metal-cutting hand shears

2

portable tool box

1

battery service tool kit

1

master mechanic's tool kit (see below)

1

bench and pipe vise

1

machine table vise

4

padlocks, keyed alike

set

oxacetylene welding and cutting equipment. Metalworking or Mechanical Repair skill are needed to use this equipment well.

  • 2 pairs of leather gloves

  • 2 friction igniters

  • 25 meter dual hose

  • 6 cylinders of technical oxygen

  • 4 cylinders of technical acetylene

  • 1 cutting torch, 75 degree angle

  • 1 welding torch

set

gas metal arc welding set, for up to 11mm aluminum or 5mm steel

  • 2 pairs of leather gloves

  • 11.5 kW Miller power supply, with wheels and tow handle, 3 meter power cord for 240 volt AC wall socket. The working current is 28 volts DC, 200 amps, at a 60% duty cycle. Weight 90 kg.

  • 2 welding guns, with three nozzles each (inside corner, outside corner, and flat surface)

  • 2 wire feed units (1.3 to 20 meters per minute)

  • 1 spool (4000 meter) of 0.9mm ER5356 aluminum electrode wire,  7.3 kg

  • 1 spool (3300 meter) of 1.2mm ER5356 aluminum electrode wire, 9.1 kg

  • 2 spools (1800 meters each) of 1.6mm ER5356 aluminum electrode wire, 9.1 kg each

  • 1 spool (1470 meters) of 1.6mm E70S-3 steel electrode wire, 23 kg each. For low-carbon steel or galvanized steel, with argon gas shielding.

  • 2 spools (1270 meters each) of 1.6mm E70S-6 steel electrode wire, 20 kg each. For more alloyed -- or dirty/contaminated -- steel, with argon/carbon dioxide shielding gas. Also needed for armor steel, stainless steel, etc.

  • 10 copper gun tips

  • 10 meter gas hose

  • 25 meter cooling water hose

  • 10 meter power cable

  • 15 meter work cable and clamp

  • 6 cylinders of argon/carbon dioxide mix, 2265 liters each, each with valve and cap, 82cm tall. 

  • 18 cylinders of argon, 2265 liters each (used at 13 to 23 liters per minute), each with valve and cap, 82cm tall. A full tank has 3.75 kg of argon in it; an empty tank weighs 23 kg.

  • 2 regulator/pressure gauge/flow meter for argon

  • 2 regulator/pressure gauge/flow meter for argon/carbon dioxide mix

  • 2 4 meter gas hose (regulator to welding machine)

  • dual gas cylinder rack

  • 2 chain for cylinder

  • 4 wire brush

  • various adjustment and repair tools, small parts and repair parts 

 

GMAW electrode wire consumption

thickness

steel

aluminum

1.6 mm

0.03 kg/m

0.015 kg/m

3.2 mm

0.075 kg/m

0.03 kg/m

4.8 mm

0.15 kg/m

0.045 kg/m

6.4 mm

0.25 kg/m

0.075 kg/m

9.6 mm

0.5 kg/m

0.17 kg/m

11.1 mm

0.7 kg/m

0.24 kg/m

12.7 mm

0.9 kg/m

0.3 kg/m

15.9 mm

1.4 kg/m

0.4 kg/m

19.1 mm

1.6 kg/m

0.5 kg/m

22.2 mm

1.8 kg/m

0.6 kg/m

25.4 mm

2.2 kg/m

0.8 kg/m

     A more skilled welder (over 40% Metalworking skill, or over 60% Mechanical Repair skill) will use half as much wire -- better technique, use of materials, preparation, etc.

 

master mechanic's tool kit

     A wheeled steel case with seven trays/drawers, mass 40 kg with all contents. It contains a pry bar, hand hacksaw blades & frame, mounting bracket, scratch wire brush, hand cold chisels, hand rivet buster chisel, spring tension clip, socket wrench extension, screw extractor set, hand file (Swiss & American patterns), contact point flat, half, round regular (with wood handle), mechanical finger, gap setting gage thickness gage, hand hammers, socket wrench handle, socket head screw key set, pocket knife, putty knife, retaining ring pliers set, diagonal cutting pliers, slip joint pliers, aligning punch, solid center punch, drive pin punch, magnetic retrieving tool, tools & accessories rolls, machinist's steel rule, phillips & standard & offset screwdriver set, flat tip screwdriver, offset screwdriver, screwdriver socket wrench attachments, socket wrench sets, stud remover & setter, two meter measuring tape, portable toolboxes, box wrench set, box & open end combination wrench set, open end (double-head) wrench set, attachment universal joint, adjustable auto wrench, adjustable open end wrench, adjustable wrench, open end box wrench, box (double head) wrench, open end tappet wrench, open end wrench, pipe wrench (heavy duty adjustable), curved & straight jaw vise grip type pliers.

 

electronics test and repair equipment

#

name

4

diagonal cutters and wire strippers

1

repair kit for waterproof electrical connections

1

electric soldering iron, with accessories

1

non-electric soldering iron, with accessories

1

multimeter, TS-352. Includes power cord, test leads, test adapter, and case cover. Can be used for up to 5000 volts DC (there's a 99 M-ohm resistor built in). Weight 5.1 kg, uses one MP "radio battery" and one MP "camera battery".

1

AN/UPM-15A pulse generator, with transit case, cables and cords. Runs on 110 volts AC power, draws 275 watts. The sturdy plywood case is 62cm x 34cm x 40cm high; mass with pulse generator, 40 kg.

1

AN/URM-44A signal generator, with transit case. Runs on 110 volt AC power. Probably 20 kg.

1

AN/USM-224 voltmeter. Runs on 110 volts AC power. "True root-mean-square" voltmeter, with one big dial, a switch to select scale, and a zero-adjustment knob. 28cm x 13cm x 16.5cm height, probably 6 kg.

1 AN/USM-281C oscilloscope, with cables and transit case, weight 17.5 kg. Tektronix Model 7603.

1

CP-772A/U electronic counter

1

ME-147/U voltmeter

1

AN/PSM-4F volt-ohmmeter ("multimeter") with probes. Operates on one "D" cell battery and one 9 volt transistor battery. Black metal case with wire bail handle for carrying.

1

ME-303A/U multimeter with probes

1

ME-4981U digital multimeter with probes

1

TK-1001G electronic tool kit:  soft-side black nylon case with 32 tools, includes circuit puller, multimeter, safety goggles, 11 screwdrivers, 6 precision screwdrivers, 25 watt soldering iron, desoldering wick, soldering stand, roll of rosin core solder, long nose pliers, diagonal cutter, wire stripper, tool mounting kit. Weight complete 2.5 kg.

1

TK-101/G electronic tool kit:  metal tackle box  with all sorts of smaller socket wrenches, screw drivers, pliers, soldering iron and stand, diagonal cutters, etc.. Weight complete 5 kg.

1

TK-105/G electronic tool kit:  a plastic tool box with all sorts of wrenches, screwdrivers, bits, keys, jack-knife, wire stripper, tape, pliers, soldering iron, multimeter, mini-maglite, tweezers, probes ... Weight complete 10 kg.

1

HP-5267 electronic plug-in stopwatch

 

consumables and repair parts

#

name

1

5 kg can of heavy grease

1

5 liter can of general purpose grease

1

20 liter can of API GL-5 gear oil

1

20 liter can of lube oil

15

2 ounce can of light small arms cleaning compound

15

5cc tube of light small arms grease

72

25 watt incandescent light bulb

10

50 watt incandescent lamp bulb

4

300 watt incandescent lamp bulb

6

300 watt signal lamp bulb

12

distress marker light bulb

2

submersible battle lantern bulb

48

roll of paper towels

120

roll of toilet paper

9

conical wood plugs, up to 5" diameter

8

cartons of granulated detergent

36

bar soap, 4 ounces, salt water

150

canned drinking water

6

wooden wedges

6

20 meter roll of 5 cm wide duct tape, gray/aluminum color, 0.15 kg each

40+

fuses for electrical system

--

3 meters of roller chain, plus 12 connector links, for steering system

1

box of 3 kg of flax packing for prop and rudder packing boxes

1

3" glass water strainer for cooling system

2

3" rubber gaskets for cooling system

1

1.5 meter long rubber 3" suction hose for cooling system

2

hose clamps for suction hose

1

30 cm discharge hose for cooling system

2

hose clamps for discharge hose

1

2 meters of 1.25" PVC pipe for bilge pumps

6

hose clamps for PVC pipe

1

1" water strainer for bilge pump

1

1 meter of 2-3/8" rubber hose for bilge pump

3

hose clamps for 2-3/8" rubber hose

2

spare patrol boat propeller, probably to be left in the bolthole. Right hand, three blade, 32" diameter x 35' pitch (cupped), bronze, 35 kg

5

2 meter x 2 meter x 6.35mm aluminum plate, probably to be left in the bolthole. 100 kg.

24

NBC filters for the boat's built-in system

32

cases of LRP rations (5 boxes, 12 meals per box, 4.2 kg per box)

   

manuals

#

name

2

service instructions and parts list for windshield wipers

4

installation, operation and maintenance for heating and air conditioning system

2

operation manual and parts list for NBC filter system

2

operation manual and parts list for water filtering system

2

technical manual for Hotpoint griddle, oven, and cooker

2

installation, instruction, and parts list for refrigerator and freezer

1

instructions for signal lamp

1

instruction sheet for rudder angle indicator

1

installation and repair instructions for rudder controls

1

instructions for bilge pumps

3

operation and repair manuals for radar and radar antenna

3

operator's manual for AN/UPM-15A pulse generator

1

operation manual for automatic radar plotting aid

1

operation and maintenance manual for fathometer

1

operation and maintenance manual for sonar

3

operation and repair manual for radios

1

data sheet for hand-held microphone

1

direct and general support manual for .50 cal machinegun

1

operation and support manual for 81mm mortar mount Mk 2

1

handbook on handling ammunition afloat

1

handbook on ammunition hazard classification

1

manual on shipboard ammunition handling and storing

1

FM 5-25 "Explosives and Demolitions"

1

operation and service manual: "Triple Screw Aluminum 65-Foot Patrol Craft, PB Mark III" ... note that this is for the U.S. Navy's diesel-propelled version, so there are lots of differences.

1

instructions for registering thermometer

1

NavSea Technical Manual, 3 big 3-ring binders. Hundreds of chapters; some are missing, e.g. nuclear propulsion and cryptological information. If you can only save one manual ...

1

manual on steering gear

1

manual on electric bilge pump

1

operating and service instructions for grease gun

1

manual and instructions for toilet

1

instructions on custom-built refrigerator and freezer

1

US Navy Diving Manual, 1985 edition. It's in two 3-ring binders, each with hundreds of pages:  volume one is air diving, volume 2 is mixed-gas diving.

2

US Navy Diver's Handbook, waterproof and pocket sized

1

US Navy Cutting and Welding Manual. Includes information on underwater cutting and welding.

2

manuals on diving procedure and training

4

manuals for various items of dive equipment

1

manual for MIG welder

6

general manuals on welding

1

American Electricians Handbook

1

Machine Tool Operation

1

Modern Refrigeration and Air Conditioning

1

The New American Machinist Handbook

1

Welding Encyclopedia

1

American Practical Navigator, 1958 edition

1

Behavior and Handling of Ships, 1983 edition

1

International Code of Signals, 1969 edition - for radio, visual and sound communication

1

Sailing Illustrated

1

Chart #1 - Nautical Chart Symbols and Abbreviations, pub. by U.S. Department of Commerce, sixth edition, 1975, 25 pages

1

American Merchant Seaman's Manual, 1981 edition

 

     Note that almanac information -- positions of the sun, moon, and stars -- is available in the Project Laserdisc, but may not be current up to the 22nd Century.

 

 

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